I do see your point but to quote from @EdinSC :Mentions multiple times that you need to be in Canada. Given your situation I would suggest reapplying for a PRTD and asking to be considered for a multiple entry PRTD as a spouse living with their Canadian partner abroad. Would explain that you don’t have plans too be back to Canada in the near future but want the option to visit. You would have to include the same proof of meeting RO based on living with your Canadian spouse abroad. This will allow you to enter Canada when you want and you won’t have to come to Canada to pick up your PR card and submit the application if it ends up being necessary and you’re required to reapply. If you decide to go the multiple entry PRTD route make sure to withdraw the PR card application. You don’t actually need a valid PR card. If you don’t have plans to visit Canada or move back then you actually don’t need a new PR card. You could also live abroad without a valid PR card. It is only a travel document so if not traveling to Canada there isn’t a need for a valid PR card.
https://www.canada.ca/en/immigratio...acement-renewal-change-gender-identifier.html
To be accurate the PRTD was issued on Dec. 4, 2024. It is good for one year. The visa was placed in her US passport and returned to us.
So: the PR has a PRTD that is still valid until Dec 2025. No hurry; there's no urgcncy. I'd say let this play out. It's possible they'll communicate a pick-up for PR card in Canada. There seems to be no risk the PR status is in question (PRTD issued on basis of living with a Canadian citizen abroad).
Even more so: the PR is a US citizen and travels with the US passport. No visa or PR card required to board a plane to Canada anyway. (The only issue could be that airlines sometimes don't know that - but they are wrong. I think that's manageable, just don't mention to airlines that one is a PR, don't show that visa page, they won't bother anyway).
If concerned: apply for a new PRTD (more or less as you suggest above) closer to December.